Method and apparatus for forming washers and the like



29, 1941- A. N. IKNAYAN ETAL 2,251,135

METHOD AND APPARATUS FOR FORMING WASHERS AND THE'LI KB Filed May 4, 1940 3 Sheets-Sheet 1 I'LL July 29, I941. N Y N f 2,251,135

METHOD AND APPARATUS FOR FORMIN G WASHERS AND THE LIKE Filed May 4, 19 40 3 Sheets-Sheet 2 July 29, 1941. v A. N. lKNAYAN EI'AL METHOD AND APPARATUS FOR FORMING WASHERS AND THE LIKE Filed May 4, 1940 s Sheets-Sheet s HIE-ET I INVENTORS Alf/F60 11 #014474 6. NUZL 0 W. .A m 5 Aw w Patented July 29, 194i METHOD AND APPARATUS FOR WASHERS AND THE FORIWING Alfred N. Hrnayan an Ralph G. Null, Indianapolis, Ind., assignors to United States Rubber Company, New York, N. Y., a corporation of New Jersey Application May 4, 1940, Serial No. 323,304

13 Claims. (01.164-22) This invention relates to a method and apparatus for forming Washers, and the like, and more particularly to punching machines employing complementary punch and die members for successively producing like washers or like pieces of plastic material of uniform size or volume.

Heretofore, in the production of successive pieces of plastic material by punching or shearing operations from elongated strips or sheets of plastic stock such as unvulcanized rubber composition or the like, much difi'iculty has been experienced in obtaining the uniform results desired since physical properties, such as softness, thickness, tackiness and the like, of the plastic stock entering the punching machines often varied and when such occurred materially affected the uniformity of volume of the pieces being produced thereby.

When pieces of rubber composition or the like of slightly varying sizes, as obtained from conventional punching-machines, were placed within the complementary sections of vulcanizing molds, even slight variations in the volume of these pieces materially affected the quality and often the economy of the finished articles subsequently derived therefrom. For example, in cases where these pieces of plastic material were too small in volume they usually failed to fill the mold cavities properly and thus rendered the finished articles defective. Also, in cases where the pieces were too large, the excess material mold sections and thus interfered with the proper closing of these sections. The finished articles in such cases were also often rendered defective as well as unnecessarily expensive as a result of using excess material. Only thos pieces of plastic material which were of acorrect size or volume-produced finished articles of the satisfactory quality and economy desired. The method and apparatus of this inventio and particularly the punching machine and punch and die combinations therefor have substantially eliminated these objections and (hillcul'ties experienced in punching machines of former construction by providing punch and die combinations which punch or shear successive similar pieces of plastic material of exact or substantially exact predetermined volume from a strip or sheet of plastic stock. The construction physical properties thereof may vary appreciably from time to time in the stock being fed into the machine. This exactness of volume in each piece produced makes it possible to obtain better and more uniform results in the finished articles subsequently formed therefrom than have heretofore been obtainable from, plastic pieces produced by punching machines of former construction.

The apparatus or structure of this invention also comprises convenient and efilcient means by which various parts of the machine may be easily and readily adjusted or -interchanged. so

thereof was often forced outwardly between the and arrangement of the structure is such that determined volumes may be, produced thereby.

This punching machine is also constructed and arranged so as to rapidly and accurately punch or shear these pieces of plastic material of exact volume automatically and then discharge them, as well as the resulting waste material, from the machine without interruptions or variations in its speed or cycle of operation. 7

Further details of the invention will be more fully understood when taken in conjunction with the accompanying drawings, in which:

Fig. 1 represents a front elevational view, partly in section and partly broken away, of a punching machine comprising features of a preferred embodiment of the invention;

Fig. 2 is a vertical sectional view of a portion of the punching machine of Fig. v1 taken substantially upon section line 2-2 thereof;

Fig. 3 is a vertical sectional and partly broken away view of another portion of the machine of Fig. 1 taken substantially upon section line 3--3 thereof;

Fig. 4 is a vertical sectional and partly broken away view taken substantially upon section line 1 4-4 of Fig. 1 but showing the cutting die assembly and plunger thereof in elevated position;

Fig. 5 is a vertical sectional view of a modified form of punch and die combination which may be employed as a part of the punching. machine 4 of Fig. 1; and v Fig. 6 is a vertical sectional view showing another modified form of punch and die combination which may also be employed as a part of the punching machine of Fig. 1.

Referring to the drawings and particularly to the embodiment shown by Figs. 1-4, the'reference numeral designates a main support upon which are mountedspaced vertical side frame members 2 connected together at their upper extremities by a removabletransverse yoke 3.

Bearings! and 5 are formed respectively in opposite ends of the yoke 3 and in the upper ends of the side frame members 2 for the reception of a crank shaft 6 which serves as the main driving element for the punching machine. Bolts 1 are employed for removably retaining the yoke 3 in position upon the side frames 2. Thus the support I, members 2 and yoke 3 are combined to produce a very rigid and sturdy load carrying main frame structure for themoving parts of the machine.

The crank shaft6 is positioned in the side frames 2 with one of its free ends extending laterally beyond the bearing 4 so that a driving pulley 8 secured thereon may be connected to a convenient external source of power. Upon an opposite free end of the crank shaft 6 is keyed a crank 9 for actuating the stock advancing means which will be more fully hereinafter described. .Mounted upon the crank shaft 6 intermedia'tely of but adjacentthe bearings 4 and 5, respectively, are similar eccentric bearings ii and I2 (Figs. land 2)- for actuating driving collars i3 and i4 positione'd thereon. Also positioned upon the shaft 6 and secured thereto between the bearings II and- I2 is a cam 16 comprising concentric and eccentric peripheral portions or surfaces i6 and I 1 (Fig. 3). The crank 3 and the cam [6 are circumferentially positioned upon the shaft 6 relative to each other .and also relative to the eccentric bearings II and I2 so that a proper predetermined timingmay be given to the various moving parts of the punching machine in a manner to be more fully hereinafter described.

A vertically movable U-shaped cross head I8 is positioned between the side frames 2 and provided with guide-runners i9 slidably fitting within guideways 21 formed in the sides of said frame members 2. Guide plates 22 are removably secured upon the forward faces of the side frames 2 and serve to retain and guide the runmrs 19 during vertical movement thereof. The upper free ends of the U-shaped crosshead i8 arepivotally secured respectively to collars i3 and I4 so as to be moved thereby as the crank shaft 6 rotates and causes these collars to move up and down.

A, plurality of 'spaced bolts 23 are rigidly secured in and extend below the lower portion of the U-shaped cross head 13 and are provided with threaded free-end portions for removably and adjustably receiving a cutting die assembly. In this preferred embodiment of the invention the cuttingdie assembly employed upon the bolts 23 is generally indicated by the numeral 24- and may be secured in a proper predetermined position thereon by adjusting nuts; 26- and' 26. In this way parts of the die-assembly 24 may be easily and accuratelypositioned'vertically relative to a work support 21 for purposes to be hereinafter more completely described. The cutting die assembly 24 comprises upper and lower com.- plementary bridge plates 23 and 23, respectively. The plate 29 is arranged to carrya cylindrical cutting die 30 provided with a lower circular cutting edge 3| for engaging plastic stock 32 rest-1 slot 38 (Fig. 3) for receiving and slidably engaging the peripheral portions i 6 and ll of the cam i5 mounted on the shaft 6. A pair of tensioning bolts 39 are secured to the cam shoe 36 at opposite sides of the shaft 6 and extend upwardly through holes in a cross bar 40 resting upon the upper surface of the yoke 3. Positioned about the upper portions of the bolts 39 are springs 4| which are held compressed against the bar 40 by nuts 42 threaded onto the ends of bolts 33 so that the cam shoe 36 will at all times be maintained in engagement with the cam I5 during operation of the machine.

The plunger 34 has its lower portion positio'ned within and in sliding engagement with central vertically aligned apertures formed in the complementary bridge plates 28 and29 and in the cutting die 30 so that the lower horizontal circular face of the plunger forms a foot or abutment for engaging portions of the strip 32 of plastic stock during certain stages of operation of the machine. In the lower end of the plunger 34 is formed a central vertical bore 44 (Fig. 4) through which extends a circular punch 46 with its upper and extending into a vertically elongated slot 46 extending transversely through the plunger. The upper end of the punch 46 is versely through'the plunger 34. A direct passage ing upon the work support 21 in such a manner as to punch, pinch or shear therefrom a piece of plastic material volume.

A cylindrical bushing 33 is centrally secured in the bight portion of the U-shaped cross head is and is arranged to slidably receive and guide ayvertlcally-disposed plunger 34 which has its 05 exact predetermined size or upper endthreaded, as indicatedat 36, for-adrigidly secured to a cross bar extending through the slot 46. The bar41 has its ends.

firmly but removably secured to the upper bridge plate 23 so that movement of the plunger 34 relative to the bridge plate 28, bar 41 and punch 46 may occur without interference.

A flexible air hose 48 is attached, in this embodiment of the invention, to a face of the U-shaped cross head ll'and is arranged to communicate'with a passageway .49 centrally formed in the plunger 34 so that air under pressure may pass from the hose 48 through the passageway 49, through the slot 46 and then through a passageway- 6| extending vertically through the punch 46. In order to allow proper relative movement between the cross head I8 and the plunger 34 and. still allow air to pass freely therethrough, an elongated slot 62 is formed transof air is thus permitted through these parts of the machine at'all times regardless oi. their various relative positions.

The stock advancing means, previously referred to, cdmprises a drag link 63 pivotally and swivelly connected at its opposite ends to the crank 3- and to a lever 64 mounted on a shaft-66 carried by a fixed part of the main frame. A reciprocating action derived from the rotation of the crank 3 serves to actuate the link- 63, the

, lever and thus a spring pressed pawl 63 in a step by step manner so that the pawl- 66 successively engages circumferentially spaced notches 61 formed in a roller- 63 arranged to support one end of a pair of'fiexible endless conveyor belts 63. While flexible belts have been.

employed in the present disclosure; endless chains formed of pin-connected links could as readily be used, if desired, for carrying the plasticstock through the machine. The opposite end of said pair of endless conveyor belts is supported by a roller 66' mounted upon a shaft 6! also carried by a fixed part of the. machine.

76: Eachof the conveyor belts fl is-provided with a plurality of inwardly projecting fingers 62 uniformly spaced there along so as to firmly engage spaced portions of the plastic stock 32 and there- 'by convey it through the machine. These fingers 52 are so spaced upon the belts 59 that they do by a fixed part of the frame 2 so as to press the plastic stock 32 downwardly into secure engagement with the fingers 62 of the conveyor belts '59 and thus insure proper increments of movement of the stock as the belts are actuated. If desired, small upstanding metallic points (not .shown) may be employed upon each finger 62 for penetrating into the stock 32 and thus insure positive movement of the material with the belts. In such cases it would only be necessary for the 1 roller 63 to bear lightly upon the strip 32 and thereby force the strip onto the points only and not necessarily about said fingers. tured stripping plate 64 is arranged in spaced relation above the work support 21 and serves to prevent any substantial upward movement of the stock 32 with the cutting die 30 during operation of the machine.

Centrally positioned in the work support 21 is a tapered die'6 5 about the upper portion of which is located acutting ring 66, preferably hardened metal such as tool steel, for positive engagement of the cutting edge 3| of the movable die 30. A collar 61 removably maintains this ring 66 in proper position and forms therewith a horizontalworking surface across which the plastic stock imay be moved bythe conveyor belts 59.

The work support 21 maybe secured in fixed position upon the main support I in any desired manner so long as sumcient clearance is maintained for the lower run of the endless belts 59 operating beneath the work. support.

An air valve 68, located upon the fixed part of v the frame and connected to a suitable source of compressed air and to the flexible hose 48, is so positioned adjacent the lower end of the path of movement of the cross head I8 and assembly 24 that a trip arm 69 extending from the side of the assembly 24 is adapted to engage and actuate said valve at the proper time during the operating cycle of the machine. A second air valve 10,

' line 16 communicates with the nozzle 12 so that a blastof air and atomized water may be directed against a washer or a piece 15 of plastic material severed from the stock 32. This blast A fixed aper- I of air and water serves to blow the washer from the lower face of the plunger 34 'while the plunger is in an elevated position and onto an inclined discharge chute 16. Aplug punched from the center of the washer 15 by the punch '45 is indicated by the numeral 11. I A A purpose for mixing water with the air directed against'the washer 15 and adjacent parts of. the machine is to moisten or. lubricate the strip of plastic stock and therebyrender it more susceptible to the shearing or punching operations. The water also prevents too strong adhesion between the washer 15 and adjacent parts of the machine. While the plastic stock 32 may be supplied to the machine in straight strip form, there is shown at 18 (Fig. 1) a coil of plastic stock. In such cases a separating layer 19 of duck, or the like, may be employed to prevent adhesion between adjacent layers of the stock. This separating layer 19 is stripped from the stock before the stock enters the machine and thus may be used repeatedly as a separating layer for such purposes.

When the punching machine of the embodimentshown by Figs. 1-4 inclusive is placed in operation, rotation of the shaft 6 causes the portion l6 of the cam l5 to force the shoe- 36 and plunger 34 downwardly against and if necessary even slightly into the plastic stock'32 until said plunger has reached a predetermined location a desired distance above the-work support 21. The structure of the machine is such that this distance remains constant, after it has been prop-.

erly adjustedQduring operation of the machine regardless of variations which may occur in the thickness of the plastic stock entering the machine. While the concentric portion I6 of the cam 15 engages the shoe 3.6 during continued rotational movement of the shaft 6, the plunger 34 remains at said location and in engagement with the plastic stock 32 and at such time rotation of the bearings II and I2 causes the collars l3 and 14 to move the cross head 18 and the cutting die assembly 24 carried thereby downwardly.

as the plug 11 is pressed .from the stock and forced into said die 65.

Further downward movement of the cutting die assembly, while the plunger 34 remains in en-' gagement with the plastic stock 32, causesthe cuttingedge 3| to move into engagement with the plastic stock and into engagement with the hardened ring 66 and thereby cut, pinch or shear the plastic washer 15 from the stock. As this severing operation takes place any tendency of the stock to distort or ffiowinwardly is pretween the punch 45 and the die '65, the trip arm 59 engages the air valve '68 and causes. it to open momentarily and emit compressed air which passes through the hose 48, passageways 49 and 51 for blowing the plug 11 from the die 55. The

' tapered bore of the-die 65 facilitates this eject-'- ing operation.

Continued rotational movement of the shaft 6, bearings -II and i2 and cam i5 allows the cam shoe 36 and the plunger 34 to bedrawn' upwardly by the compressed springs 41, thereby retracting the lower portion of the plunger 34" from the plane of. the plastic stock 32, and at the same: time causes the collars i8 and I4 and the cross head Hi to simultaneously draw the cutting dieassembly 24 upwardly. Sufficient ad-. hesion exists between the plastic washer I and the punch 45, cutting die 30 and plunger 34 to cause the washer to be lifted upward thereby to an elevated position in alignment with the.

As the assembly 24 reaches this elevated position, the

arm I3 carried by the assembly 24 actuates the valve I0 and thus causes a blast of air and water to be directed against the washer I5, which blast is sumcient to quickly loosen the washer and blow it onto the inclined chute I6.

The crank 9 is so positioned upon the-shaft 5 j that upward movement thereof moves the pawlcarrying end of the lever 54 downwardly at a time when the cutting die 30, plunger 34 and punch 45 are retracted above the plane of the plastic stock 32. This movement causes the pawl 55 to engage one of the notches 51 in the roller 58 and rotates the roller, which in turn causes the belts 59 and the plastic stock positioned thereon to move a predetermined increment of travel. Downward movement of the crank 8 resets the pawl 58 in the next successive notch 51 so that an intermittent motion is applied to the stock advancing means between successive punching or shearing operations.

It will be seen from the foregoing description that the several parts of the punching machine and punch and die members of Figs. 1-4 inclusive, are so positioned and arranged as to successively produce a plurality of similar washers or the like of exact predetermined volume from plastic stock regardless of variations which may occur in the physical properties thereof.

Fig. 5 shows amodified form of cutting die assembly which may be employed as a part-of this invention and with the elements thereof slightly elevated above the plastic stock-on the work support. This cutting die assembly is generally indicated by the numeral 88 and comprises a bridge plate 8| upon which is removably mounted a cylindrical die 82 arranged to snugly receive through the central portion thereof a circular punch 83. The punch 83 is securely retained in fixed position by an integral head portion 84 clamped between the plate BI and the cutting die 82. A spring pressed plunger 85 is slidably positioned about the punch 83 so as to move vertically thereon and within the lower part of the die 82 during operation of the assembly. The plunger 85 has a narrowed upper portion 88 extending into the lower end of a compressed coiled spring 81, of proper predetermined strength, whch bears against opposed faces of the against a soft metal plug 88, in engagement withthe threads of the ring 88 prevents subsequent movement of this ring. A passageway 8| extends vertically through the punch 88 and then laterally through the bridge plate 8| to a side thereof where it connects with-the flexible air hose 48 previouslydescribed- A screw '82 having its inner end 'flttedinto vertical slot 88 in theeide-of the-75 punch 83 serves to limit the downward movement of the plunger 85 under the influence of the spring 87.

When this modified form of cutting die assembly 80 is to be used in the punching machine of Fig. l, the plunger 34 and cam shoe 35 are omitted therefrom and the assembly 24 is replaced by the assembly 80. Apertured ends (not shown) of the bridge plate 8| are positioned upon the bolts 23 carried by the U-shaped cross head l8 and are vertically adjusted by the nuts 25 and 25 so as to be at a proper distance above 'the work support 21. When the hose 48 and the trip arms 89 and I3 have been properly connected to the assembly 80, the machine is ready for service.

During operation of this form of the invention downward movement of the cutting die assembly 80 causes the plunger 85 to engage the plastic stock. This engagement tends to hold all adjacent portions of the stock in position as the assembly continues to move downwardly and as the punch 83 first shears a plug therefrom. This plug is forced into the die 65 and is thereafter blown from the die by a blast of air emitted from the passageway 8| when the trip arm I3- engages the valve I8 in a manner similar to that previously described .relative to the preceding embodiment;

During this initial operation the plunger 85, in engagement with the plastic stock on the work support 21 is forced inwardly into said cutting die thereby compressing the spring 81 until it comes into engagement with the ring 88. Since this ring forms a positive stop for the plunger further inward movement thereof cannot take place. Accordingly, a cavity or chamber for plastic material is formed beneath the plunger and within the cutting die 82 which is of an exact predetermined size or volume. Any excess plastic material which exists in the plastic stock at this time, due to variations in thickness thereof, will be forced laterally of the plunger and the cutting die during this action and thus the resultant plastic washer sheared or severed from the strip material will be of an exact predetermined volume.

As the assembly 88 starts to move upwardly from the work support 21, the Washer 15 tends to adhere and remain within the cavity or chamber formed by the cutting die 82, punch 83 and plunger 85 and thus retards'the action of the spring 81 tending to force the plunger 85 and the washer 81 downwardly. This delayed action is sufllcient to allow the assembly 88, and the washer 55 therewith, to be elevated, a substantial distance above the strip 32 before the washer is finally forced to a position below and free from the lower end of the punch 83. When the washer is finally free of the punch 83, a blast of air and water from the nozzle I2 serves to blow the washer laterally from the machine in a manner similar to that previously described relative to the preceding embodiment.

Should it be desired to operate this cutting die assembly 88 without ejecting the washers I5 from the machine by a blast of air and water, a very strong spring might be used at 81 'for causing the plunger to move, without any substantial delay, to its lowermost position as the assembly moves upwardly. Such an action would cause the sheared washer I5 to remain in position within the strip 32 of plastic material as the assembly continues to move upwardly. and thus would be-subsequently removed-from the strip 32'" mined volume-r by an operator as the strip progresses through the machine.

v A second modified form of cutting die assembly is shown by Fig. 6 with the parts thereof in an operative position. This assembly is generally indicated by the numeral I and comprises a bridge plate IOI supporting a cylindrical cutting die I02 within which is positioned a hollow cupshaped plunger I 03 arranged to slide vertically therewithin under the influence of a compressed coiled spring I04 bearing against its inner surface and an inner face of the cutting die I02. Stop screws I05 are positioned in the sides :of the plunger and have their head portions arranged to travel within vertical slots I06 formed in the sides of the cutting die I02, so as to limit the downward movement of the plunger I03.

A circular punch I0! is centrally secured in .position within the cutting die I02 and extends downwardly through the spring I04 and the plunger 503 and to a position substantially below the lower. cutting edge ofthe die I02. A passageway I08 is formed within this punch and serves to emit air from the fiexible hose 48 in a manner similar to that described in the preceding embodiments. A work support, somewhat similar to the work support 21 of Fig. 1 isindicated generally by the numeral I09. For the purpose of illustrating the invention a washer H0 is shown within the cutting die I02 and beneath the plunger I03 while a plug I II punched from the plastic stock is shown within the tapered bore of a fixed die H2.

When it is desired to use the cutting die assemblyl00 upon the punching machine of'Fig. 1 it is merely necessary to position-this assembly upon the bolts 23 in a manner similar to that described above-relative to the embodiment in Fig. 5. After th parts have been properly positioned and adjusted, downward movement of the cutting die assembly I00 first causes engagement of the plunger I03 with thestock 32 on the support I09 and then subsequent down- 1 Fig. 1,. and the corresponding elements in the ward movement thereof compresses the spring I00 and causes the punch I01 to engage the plastic stock and punch therefrom the ,plug II I. This plug is blown from the die 2' by a blast of air from passageway I08 in a manner similar to that described in the preceding embodiments. The plunger I03 and the work support I09 firmly engage the opposite surfaces of the plastic stock and tend to hold it in proper position while the cutting die I02 moves downwardly and shears the washer N0 of substantially predetermined volume from the plastic strip 32. Should the thickness of the plastic stock 32 be slightly greater than that desired for producing an exact predetermined volume in the washer M0 the pressure of the spring pressed plunger I 03 thereon, as the assembly, descends would tend to squeeze or force the excess plastic material laterally of the cutting die I02 and thereby produce a washer of substantially correct predeter- As the assembly I00 moves upwardly following this shearing operation the washer H0 tends to remain in the cutting die I02 and about the punch I01 and this condition retards the spring I04 so that the washer I I0 is not forced to a position below the lower end of the punch I01 until modifications shown by Figs. 5 and 6, are indicated as being of circular shape in horizontal cross-section, any polygonal shapes desired might be employed in these elements. The shapes employed in said punches, plungers and dies would merely depend generally upon the particular final shapes desired in the plastic pieces or washers to be produced thereby.

From the foregoing decsription of the several preferred embodiments of the invention, it will be seen that successive similar pieces of plastic material of uniform or substantially uniform predetermined volume may be easily and quickly produced by this invention even though the physical properties of the plastic stock may vary considerably. I v

While we have described above several preferred embodiments of our invention, it will be readily apparent to those skilled in the art that various changes may be made therein without departing from the essence of the invention or the spirit and scope of the appendedclaims.

e, Having thus described our invention, what we claim and desire to protect by Letters Patent is:

1. A punching machine comprising a relatively fixed support, a plunger movable into a predetermined position relative to .said support for forcing plastic material therebetween into a confined section of predetermined thickness, positive means for moving said plunger into said predetermined position, a punch having a portion thereof within said plunger and movable relative thereto for forming a perforation in said confined material, and a cutting die surrounding said plunger and movable relative thereto for severing excess material immediately adjacent said confined material. -I' 2. A punching machine comprising a relatively fixed apertured work support, a'plunger movable into a predetermined position relative to said support for compressing plastic materialtherebetween into a confined section of predetermined thickness, positive means for moving said plunger into said predetermined position, and punch and die means associated with'said' support andplunger and movable realtive there to and into engagement with said support for perforating said confined material and severing predetermined operative position relative to said- 1 support for forming and confining a portion of a strip of plastic material therebetween so as to be of an exact predetermined thickness, positive the assembly has been elevated to a position above means for moving said plunger into its operativ position, and punch and die means opera.-

tively associated with said support and plunger and movable into a position adjacent said support for perforating and severing from said strip said-confined portion as a plastic washer of predetermined volume.

4. A punchingfmachine comprising a main frame, a work support fixed relative thereto, a plunger adapted to --be m,oved into a predetermined position relative to said work support for compressing and confining plastic material therebetween into a confined portion of predetermined thickness, a cutting die closely surrounding said plunger and slidable relative-thereto and into a position in engagement with said support for severing from said confined material excess material adjacent thereto, and means carried by thereto, a cutting die slidably mounted upon said said frame for positively moving said plunger frame for movement relative to and into engageto said predetermined position, and additional ment with said work support, a punch operative means for moving said cutting die relative 1y connected to said cutting die and arranged thereto. 5- to be moved thereby so as to enter the aperture 5. A punching machine comprising a frame, in said support, a plunger having at least the a-work support fixed relative thereto, a plunger lowerend thereof located within said cutting slidably mounted for movement to a predeterdie and surrounding a portion of said punch, mined position relative to said support for comsaid plunger being slidable relative to said punch pressing and confining a portion of a strip of and die for movement to a predetermined posipl ic material 'therebetween so as to be of an tion relative to said work support so as to force.

exact predetermined thickness, a cutting die a portion of a strip of plastic stock on said supclosely surrounding the lower end of said plunger part into a confined section of predetermined and movable relative thereto into a position adthickness, means for positively forcing said jacent said work support for severing said 0011- plunger into said predetermined position, power fined portion from said strip, and power means means operatively associated with said punch, for positively moving said plunger into its operaplunger and cutting' die for actuating same so tive Position and for actuating d cutting as to perforate and sever from said plastic strip punching machine comprising a frame, an said confined portionas a washer of predeterpe d wo k suppo t fi ed ela ve t e eto. a mined volume, and pneumatic means responsive P111118 1 Sl ly mounted for movement to a preto movement of said cutting die for ejecting said determined position re ativ to sa d w k su washer from said machine. P f compressing and confining a Portion 10. A punching machine comprising a main a rip 0! p c material therebetween 50 as frame, a work support fixed relative thereto, a be of an exact predetermined thickness. a tin cutting die assembly mounted in said main frame die Surrounding the lower e11d Said for movement relative to said support and having plun e a d mo ive e a. p a cutting die movable into operative engagement p sition d W th n an aperture. in Said 91 8 and with said support, a spring pressed plunger movdap d to be o d relative thereto and relaably mounted in said cutting die for engagement tive said: work support 80 s to enter the with a portion of a strip of plastic material upon hire in S id upport for perfor in d confined said work support, means associated with said P rtio f aid ip, said cutting die being movcutting die for positively limiting the inward abl apositlon adjacent said Y Support movement of said plunger so as to cause the severing excess material from said confined maplunger to assume a predetermined perative term, means msmvely movmg Said P sition relative to said work support as the cutinto its pr te m ned Operative posi i n, and ting die engages the worksupport, and power means f actuating r punch and s' e means for moving said plunger and said cutting =81m111t8n901131l sdie into said operative positions.

A Punching machine comprising mam 11. The method of forming a washer of prera a flp ed Wo Support fixed -40 determined volume from a strip of plastic mathereto; 91113961171119! P11111881 mbunted 'terial comprising the steps of compressing and ment to a predetermined position relative-to said rigid] t mm ortion of said s pp f 601113111118 8190111011 0f Strip P 6- confl ed position iietvyeen opposed $513312? s: -tic material therebetweema p n hs b v P as to produce and maintain a predetermined sitioned in sai p rtur 'plungen a outtin di -thickness therein, punching an aperture through .surrounding at leas a P ion ,of-said pl n a portion of said strip intermediate said con- -and operatively connected -8 d Punch 0 fined portion, and then severing said confined --movement therewithinto an p rati po i i portion from adjacent unconfined material or adjac nt s id w ksupport with saidpun h xthe strips while the punching means remains in tending into the-aperture-in S id supp wsaid aperture and the opposed surfaces remain x Dower means for actuating said plun r. cutting in operative position, whereby the stresses in di n S id, p n whereby Said die d Said the confined material are resisted and distortion punch a e adapted to per a e andsever from of same is substantially prevented by said punch- B8id8 rip of Plastic material said confinedporing means and said opposed surfaces during ion'l -a washeriof predetermined volume. severing of the confined portion from said tri 8. Apunching machine comprising a main sup- 0 of plastic material.v s p porting frame, a. work support fixed relative 12. The method of forming a piece of plastic 1 thereto, a cutting die slidably mounted in said material of redetermine A frame for movement relative to and into engage of plastic st ck t:omprisi i ig ia l i e a stt e rfs of 5:2 :-ment with said work :-support,.a punch opera-= pressing and rigidly maintaining a portion of -tive1yconnected to said putting-die for movesaid strip in a confined position between opposed ment therewith, a plunger having at least an surfaces for producing and maintaining an exact end portion thereof located within-said cutting predetermined thickness therein; perforating an "die and surrounding a portion of said punch, said intermediate portion of said strips within said plunger being slidable relative to said'punch and- 5 confined portion while said opposed surfaces redie for movement to a predetermined position main in operative position and thereby prevent adjacent said work support -so.- as -to--engage a any substantial distortion of the material, sever- "portion of a strip of plastic material positioned ing the confined portion from the excess mate- "thereon, and means for jointly actuating said rial surrounding said confined portion while said -punch, cutting die and plunger for perforating 1'0 opposed surfaces remain in operative position and severing from said plastic material said enand removing the severed portion from the plane {gnalgeed portion as a washer-of predetermined volof said plastic strip as a washer of predetermined volume. 9. A punching machine comprising a main 13-. A punching machine c m r I -frame, an apertured work support fixed relative V irame, a work support fixed elgti si e gh re tz cutting die assembly mounted in said main frame for movement relative to said work support and having a cutting die mounted thereon for movement into operative engagement with said work support, a plunger having its lower end apertured and slidably mounted in said cutting die, a punch slidably positioned in the aperture of said plunger and operatively connected to said cutting die for movement therewith, a fixed die in said work support in alignment with said punch, means for moving said plunger to a predetermined position relative to said work support for confining a portion of a strip of plastic material positioned on said work support, additional means for moving said punch and cutting die simultaneously into operative positions with the punch extending into said fixed die and the cutting die in engagement with the upper-surface of said work support, whereby said punch is arranged to sever a plug for said plastic material intermediate said confined material by forcing the plug into said fixed die and said cutting die is arranged to subsequently sever the confined material from the unconfined material of the plastic strip to thereby form aplastic washer of exact predetermined size, and automatically operable means for blowing said plug and washer from the machine after same have been freed fromsaid strip.

ALFRED N. IKNAYAN. RALPH G. NULL. 

